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FRP/GRP Cable Trays
Today AICPL is recognized as one of the quality
manufacturers in COMPOSITE industry in INDIA. At present AICPL has set up
pultrusion lines which are already in full operation and few more lines are
planned to be installed within near future. AICPL engineers and Technical
Staff have implemented comprehensive Quality Procedures to continually
provide the best possible products to our customers. Further AICPL has CAD
systems to analyze structural and mechanical characteristics of the Cable
Trays. Manufacturing, Fabrication, Engineering, and sales persons at AICPL
are all committed to the common goal of providing our Customers wit the
highest quality and cost effective GRP Cable Tray Systems. Further AICPL has
its full fledged Laboratory where all the FRP raw materials are tested prior
to bulk manufacturing.
Types Of Cable Trays
Perforated Cable Trays
Size : 25mm-950mm
Height : 25mm-75mm
Ladder Cable Trays
Size :100mm-900mm
Height : 50mm-150mm
Solid Cable Trays
Size : 25mm-950mm
Height : 25mm-75mm
Accessories
Elbow, T Joints, Reducers, Coupler Plates, Unequal T, Cross, Riser, Covers
Vertical/Horizontal Bends, inside & outside both & SS304/316
Hardware.
Process of Manufacturing
AICPL Cable Trays are produced using Pultrusion process.
Contact Moulding
This Process Allows to Produce Variable Sizes of Cable Tray Fittings and
Covers.
Pultrusion
This Process Permits Continuous Production of GRP/FRP Profiles with
Different Cross Sections and Thickness and with Unlimited Lengths.
Raw Materials
AICPL manufacturers Cable Trays using various resin
systems like Polyester, ISO Polyester, Vinyl Ester, Phenolic etc. depending
upon customer requirements and fibre glass in form of Free End Rovings,
Combination Mat, Stitched Mat, Surface Viel, Pigments etc.
The above Cable Trays are produced to meet ASTM E-84, Class I Frame Rating &
self extinguishing requirements of ASTM D-63
FRP / GRP Gratings
AICPL offers full range of gratings suitable for various
applications and AICPL also custom design the gratings suiting end
requirement of the customer. We are an ISO 9001-2000 company certified by
DNV and have expertise for providing various solutions to corrosion
problems, weight issues etc. AICPL, have their own testing facilities, where
all the raw materials are being tested prior to bulk manufacturing and this
quality checks help AICPL to maintain its quality and deliver excellent
products. Our Engineering Section can design products using Structural
Designing and CAD programming.
Application
These Gratings are useful at following location
- Flooring
- Gully Covers
- Stairs
- Bridges
- Ramps
- Walk Ways
- Works Stations
- Wash Bays
- Trench Covers
- Screen Stands
- Working Platforms
Features Of Composite Moulded Gratings
Corrosion Resistance
The ability of composite grating to guard against deterioration from
industrial chemicals and environmental factors makes it a logical and
cost-effective alternative to carbon steel, aluminium, wood or other
convention materials, whether the grating is exposed to continuous
submission, splash, spills fumes or gases, you can be assured that
fiberglass grating will outperform other mediums.
Impact Resistance
The impact resistance of Composite grating allows repeated deflection
without permanent deformation A certain amount of deflection can occur with
loading. Loading/deflection tables are available on request.
Maintenance Free
The use of Composite grating virtually eliminates maintenance costs since
painting is not required and UV inhibitors protect against degradation from
the Sun.
Light Weight
Composite grating weights about one-quarter as much as steel grating two
men can easily handle full panels, without the need for hoists, pulleys or
dollies. If the Composite grating needs to be moved for cleaning,
maintenance or utility access, there is less chance of back injuries. The
light weight design of the grating reduces installation and fabrication
costs, weighing only 12 kilos per sq mtr for 25mm and 18 kilos per sq mtr
for 38mm.
Non-slip
Composite Integral grit top surface provides outstanding anti-slip
protection for personnel-in wet and oily environments. The grit is embedded
in the top surface of each panel prior to curing. This combination of
integral construction, plus depth of the embedded grit, creates a
long-lasting maximum anti-slip top surface.
Fire Resistance
Composite grating is available in various resin systems, two of which meet
the Class 1 flame spread rating of 25 or less in accordance with ASTM E-84
Tunnel Test Method. If a flame spread of 10 or less is required, a custom
phenolic resin system can be supplied.
Non-magnetic
The non-magnetic properties allow the grating to be used in sensitive
installation where the inherent magnetic properties of metallic grating
would prove unsuitable.
Mechanical Strength
Breaking strength under a lateral force is exceptional. The uni-directional
continuous fibre glass reinforcement offers numerous advantages, Including
rigidity, shock resistance and no permanent deformation on after
overloading. These factors provide excellent mechanical strength and a
generous factor of safety. Composite grating is designed for maximum safety
in intensive industrial use.
FRP / GRP Ladders
Introducing for the first time in India. FRP Ladders mat
can be used for a variety of applications In domestic as well as industrial
use. Ladders are art optimum combination of safety, elegance and economy.
We are a 25 years old ISO-9001-2000 certified engineering company engaged
in the manufacturing of composites like GRP/CFRP {Glass/Carbon Fiber
Reinforced Plastics & Carbon Composites We have technical collaboration
from M/s Albert Spaay from Germany. Presently AICOMPOSITES uses the
following manufacturing techniques in composites :
- Compression Molding
- Contact Molding
- Filament Winding
- Pressure Bag Molding
- Pultrusion
- Vacuum Molding
Advantages
- Shock-proof
- Light Weight
- Compact & Easy To Cary
- Lightweight Yet Strong
- Safe &. Durable
- Rust-proof & Water-proof
Types Of Ladders
- Frp Fix Ladders
- Frf Caged Ladders
- Frp A Type Ladders
- Step Platforms For Cantrol Panels
- Mobile Ladders
- Range
Standard and Walkthru Fixed Ladders can be used up to 20" without
safety cages. OSHA requires safety cages on ladder heights exceeding 20.
All Ladders are fabricated per your specifications and/or requirements. All
Ladders are available with or without walkthru handrails a! the top landing
surface.
Caged and Fixed Ladders are available with FRP Ladder Rail Extension
options, designed for sale landing access. Handrails emend 42 above landing
surface.
Materials
FRP Ladders and Safety Cages are fabricated from the following "Safety
"Yellow" color FRP pultrusions with a fire retardant polyester
resin, 50% glass content and surface veil for protection against ultraviolet
attack.
FRP Fixed and Caged Ladders Design
Fiberglass Reinforced Plastic (FRP) Ladders and Safety Cages are designed,
engineered and custom fabricated by AIC in accordance with OSHA standards.
Section 1910.27. entitled 'Fixed Ladders*. Rung to side rail connections are
bonded and pinned with a dowel rod to prevent any possibility of rung
rotation and pullout. Rungs have a factory applied epoxy/base nonskid grit
surface for maximum safety.
The ladder shall be entirely non-metallic with the exception of splice and
mounting fasteners. Standoff clips are provided every 6 feet (maximum) of
ladder height When required, ladders are also equipped with a 3'-6"
high walk-through.
AIC FRP Ladders and Safety Cages are fabricated from fiberglass pultrusions
that have a Class 1 fire retardance. with an ASTM E-84 flame spread rating
of 25 or less.
Engineering
AIC engineers can custom design a fiberglass structural system for
virtually any application, using the latest CAD. drawings for fabrication
and installation.
Satisfaction From Design To Delivery
Your order will have on time delivery! We will ship anywhere in the World.
Quality Service
AIC is courteous, prompt and dependable. We take pride in providing a
quality product, quality service and quality workmanship.
Fabrication
All prefabricated sections are furnished with any clips, fasteners and
adhesive required for field assembly. All cut edges and holes are sealed
with a compatible resin system. Each piece, part or unit is tagged with the
manufactures drawing and part number for ease of field installation.
FRP Walkway. Stair, and Platform System
AIC designs, details and fabricates to your specification and/or
requirements. Our Engineers design per your specific work loads, widths and
heights. Units are shop assembled and shipped in maximum size sections to
minimize field installation.
FRP/GRP Helipads
Heliports are designated helicopter and tiltrotor landing
and take off areas. They range from simple unprepared open fields and
parking lots to locations that support scheduled air services - complete
with hangars, fuel and aircraft maintenance capabilities.
General Benefit of Composite Helipad
- Fire Retardant
- Light weight - reduced weight
- High strength
- Corrosion resistance
- Weather resistance
- High impact strength
- Radar transparency
- Non-magnetic
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- High strength-to-weight ratio
- Energy efficient
- Dimensional stability
- Customized surface finish
- Design flexibility
- High dielectric strength (insulator)
- Small to large part geometry
- Environmentally sound or safe
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Application
These helipad can be useful at following Location.
- They could be located on ground-level.
- Elevated on buildings .
- Parking garages .
- Bridges .
- Over freeways and interstates .
- On docks, piers, barges, boats, offshore oil/gas rigs.
- Portable deck systems in jungles/mountains/marshes; and even on water
for aircraft equipped with floats.
Hot Compression Moulded Components
We specialises in manufacturing hot compression moulded
components for a wide range of appliances used at home and various
industries. Products that can be made out of these moulds are crates,
luggage, outdoor furniture, shelves, containers, jars, mirror fittings, etc.
FRP/GRP Antenna
We offer omni-directional FRP/GRP Antenna that have
excellent weather resistance. These antennas are electric resistant, light
weight, stable in dimension and have transparent magnetism. They are widely
used for telecommunication facilities and in mobile station base. Cost
effective, easy to install & durable are the FRP/GRP Antenna from
Amalgamated Industrial Composites.
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